Trusted Rack & Pinion Gate Manufacturers in Chennai – Precision Flow Control

Find reliable rack & pinion gate manufacturers in Chennai, offering high-precision flow control solutions for industrial applications. Skew Fabricator’s rack & pinion gates are designed for robust performance in industries like mining, bulk material handling, and cement production. Built with quality materials and engineered for smooth operation, our gates ensure effective regulation of material flow. Contact us today for customized rack & pinion gates tailored to your specific needs in Chennai.

Rack & Pinion Gate Function

 

Rack and pinion gate is installed at  raw coal bunker outlet to control feed stream into pulveriser in thermal power plant.

Structure of Rack & Pinion Gate in Chennai

 

Rack and pinion gate consists of framework, rack and pinion, slide gate, enclosed casing, speed reducing unit, electric actuator, etc.

 

Working principle of Rack & Pinion Gate

 

Electric actuator drives pinion shaft to rotate. Pinion, which is welded to pinion shaft, travels on rack. Then two sliding gates made of thick metal sheet, which are connected with rack, moves horizontally and oppositely inside valve body to start or stop coal flow.

Types of Conveyor Manufactured by Sree Kumaran Engineering Works

Conveyors are mechanical systems used to move materials from one location to another. Here are some common types of conveyors:

1. Belt Conveyor

    • Description: A continuous loop of material, typically rubber or fabric, that transports materials. It’s widely used for bulk materials like coal, ore, or grain.
    • Applications: Mining, manufacturing, food processing.

2. Roller Conveyor

    • Description: Uses rollers, which can be powered or gravity-driven, to transport goods. Items are moved either by manual push or by powered rollers.
    • Applications: Warehousing, packaging, assembly lines.

3. Chain Conveyor:

    • Description: Consists of chains that transport products directly or with attached slats or pallets. Ideal for moving heavy loads.
    • Applications: Automotive industry, heavy machinery.

4. Screw Conveyor:

    • Description: A helical screw blade, often enclosed in a tube, rotates to move granular or liquid materials.
    • Applications: Food processing, agriculture, waste management.

5. Pneumatic Conveyor:

    • Description: Uses air pressure or vacuum to transport materials through tubes or ducts.
    • Applications: Powdered materials, granular products, pharmaceuticals.

6. Vibrating Conveyor:

    • Description: Moves materials using vibratory motion. The movement can be linear or circular.
    • Applications: Food processing, foundries, recycling.

7. Bucket Conveyor:

    • Description: Features buckets attached to a belt or chain that carry materials vertically or horizontally.
    • Applications: Mining, agriculture, construction.

8. Slat Conveyor:

    • Description: Uses slats or plates made of metal or plastic attached to chains. These are ideal for handling heavy products.
    • Applications: Bottling plants, automotive assembly.

9. Overhead Conveyor:

    • Description: Suspended from the ceiling, often using hooks or carriers to move items.
    • Applications: Painting lines, assembly, warehousing.

10. Magnetic Conveyor:

    • Description: Uses magnets to move ferrous materials along a conveyor path.
    • Applications: Metal scrap handling, machining.

11. Flexible Conveyor:

    • Description: A flexible, expandable conveyor that can be extended or curved as needed.
    • Applications: Loading and unloading trucks, warehousing.

12. Incline/Decline Conveyor:

    • Description: A belt or roller conveyor designed to move materials up or down between levels.
    • Applications: Multi-level warehousing, packaging lines.

13. Spiral Conveyor:

    • Description: A type of vertical conveyor that uses a continuous belt or chain in a spiral configuration.
    • Applications: Vertical material handling in food processing, packaging, and distribution centers.

14. Automated Conveyor System:

    • Description: Integrates sensors, robotics, and automation technologies to control the movement of materials.
    • Applications: Modern manufacturing, e-commerce, distribution centers.

Rack & Pinion Gate Features

  • Enclosed structure, no leakage.
  • Flexible operation, reliable performance.
  • Easy installation by flange.
  • Manual control & remote control available.
  • Sloping design for lower body.
  • Coal lumps can slip into chute easily.

Actuator and transmission is the key components for rack and pinion gate. SKEW Fabricators, Chennai uses excellent parts of high quality to make a perfect delivery.

Rack and Pinion Operation – Heavy-duty, reliable rack and pinion gear set is used in thousands of applications. The gear set is made of solid steel, connected to a high strength steel shaft and can be outfitted with either a hand or chain wheel. Air lines or electrical connections are not required with manually actuated slide gates.

Heavy Duty Slide Plate – Slide plates are made from 3/16 up to 1/2-inch thick solid steel. Corners are radiused in order to prevent the slide plate from binding up when actuating open or closed. Rack is precision aligned and welded directly to the bottom of the slide plate to ensure trouble-free operation.

UHMW Retainers – 1/2-inch thick Ultra High Molecular Weight Polyurethane (UHMW) slide plate retainers are held in place with a minimum of two countersunk bolts on each side. The countersunk bolts provide for free flow of bulk materials. The top of the UHMW retainers are bevelled to divert product flow around the edges of the slide plate and protect the rollers below. UHMW is used because of its durability and high release properties.

 Benefits of Rack & Pinion Gate manufactured by SKEW Fabricators, Chennai

Simple Design – SKEW manually actuated rack and pinion slide gates are cost-effective and very simple to install and operate. No air or electricity is required to operate the gates. Gates can be built to fit any application.

Rugged Construction – SKEW manually actuated slide gates can be designed and constructed from a wide variety of materials and thicknesses. Inlet and discharge transitions can be adapted to fit any opening configuration.

Compact Design – SKEW manually actuated slide gates are compact in design and will fit in almost any space with an overall height of only 6-inches.

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